An Empa team led by Frank Nüesch, Head of Empa's Functional Polymers Department, has been working in recent years on new manufacturing processes for perovskite solar cells in order to produce them not only faster but also cheaper. To this end, the researchers collaborated with Solaronix, a company based in western Switzerland, as part of a project of the Swiss Federal Office of Energy (SFOE). Together they produced a functional perovskite cell on a laboratory scale with a surface area of 10x10cm.
For the production of this novel perovskite cell, the so-called slot-die process is used. Here, the material layer is applied to a substrate of glass and then structured by removing excess material with a laser. "With the new coating process, we can not only coat faster, but also determine the thickness of the layers more flexibly," says Nüesch. In the future, the slot-die process will make it possible to coat meter-long webs relatively easily and quickly. The coating speed is then also the central element in a possible industrialization of perovskite cell production.